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Ceramic injection pump, pump valve material subdivision and performance

Date:2018-11-13  browse:654

Ceramic injection pump, pump valve material subdivision and performance

Commonly used special ceramic materials



According to different uses, special ceramic materials can be divided into structural ceramics and functional ceramics.


Alumina ceramics


The main component of alumina ceramics is Al2O3, and the company uses 996 alumina. Alumina ceramics have various excellent properties.

 High temperature resistance, generally can be used for a long time at 1600℃, corrosion resistance, high strength, high wear resistance. 

It is widely used in ceramic substrates, structural ceramic parts, sealing rings, etc.


Silicon nitride ceramics


The main component of silicon nitride ceramics is Si3N4, which is a kind of high temperature strength, high hardness, wear resistance, 

corrosion resistance and self-lubricating high temperature ceramics, linear expansion coefficient is the smallest in various ceramics,

the use temperature is as high as 1400℃, with excellent corrosion resistance, in addition to hydrofluoric acid, resistant to other acids corrosion,

 and alkali, corrosion of various metals. And has excellent electrical insulation and radiation resistance. It can be used as high temperature bearings, 

sealing rings for use in corrosive media, thermocouple bushings, and metal cutting tools.


Silicon carbide ceramics


The main component of silicon carbide ceramics is SiC, which is a kind of high strength, high hardness of high temperature ceramics, 

1200℃~1400℃ can still maintain high bending strength, is the highest high temperature strength of ceramics, 

silicon carbide ceramics also have good thermal conductivity, oxidation resistance, electrical conductivity and high impact toughness. 

It is a good high-temperature structural material, which can be used for rocket nozzle nozzle, thermocouple sleeve, 

furnace tube and other parts working at high temperature. The thermal conductivity can be used to make heat exchange materials at high temperatures;

 Use its high hardness and wear resistance to make grinding wheels, abrasives and so on.


Zirconia ceramics


Zirconia ceramics are widely used in the field of structural ceramics because of their high toughness,

 high bending strength and high wear resistance, excellent thermal insulation performance and thermal expansion coefficient close to steel.


Zirconia toughened Alumina Ceramics (ZTA)


Zirconia toughened alumina ceramic (ZTA) material: with high hardness, strength, fracture toughness and corrosion resistance,

 can meet the requirements of service conditions. At the same time, in the manufacturing process can adapt to such as molding, 

sintering, processing and other technical requirements. The gel injection molding technology has the characteristics of high density, 

uniform body, high strength and quasi-net size molding.



Feature Items

 Al2O3

ZrO2

SiC

Si3N4

colour


white

white

black

Black ash

purity

%

99.7

3Y—TZP

use


Corrosion resistance, 

    wear resistance

Wear resistance,

 corrosion resistance

Wear resistance, heat,

 corrosion resistance   

Wear-resistant, heat-resistant,

             corrosion-resistant

density

Kg/m3×103

3.93

6

3.2

3.25

Water absorption

%

0

0

0

0

HV hardness

GPa

18

13.2

22

16

Bending strength

MPa

390

1200

400

700

Compressive strength

MPa

2300

3500

3800

Modulus of elasticity

GPa

375

200

430

290

Fracture toughness

Mpa/m

4

7

4

5

Coefficient of thermal expansion

×10-6/℃

7

10

3.7

2.6

Thermal conductivity

W/(m·K)

33

3

60

20

Maximum operating temperature

1600

200

Heat shock resistance

200

200

400

550

Dielectric strength

V/m×106

18

11

Dielectric constant

9.7

33

Dielectric loss coefficient

×10-4

10.06

520

Nitric acid(HNO₃

Wt   Loss mg/cm2/D

0.15

0.1

0.02

0.05

vitriolH2SO4

Wt   Loss mg/cm2/D

0.04

0.5

0.009

0.2

Aluminium hydroxide(Al(OH)3

Wt   Loss mg/cm2/D

1

0.01

0.3

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