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Micro ceramic liquid injection pump developed successful technology

Date:2018-12-21  browse:557

Micro ceramic liquid injection pump developed successful technology

Micro precision filling liquid injection is widely used at present, especially in biomedicine, micro electronics, micro heat pipe, battery injection, chemical reagents and so on. 

  In order to fully improve the quality and performance of the product to ensure the consistency, stability and repeatability of the filling volume.

  Over the years, we Ji kerr R & D engineers have done a lot of research and development in this area,

and obtained a lot of liquid injection pump products that guarantee high experience and stability.

The core of the liquid injection pump is in the spool and control technology. 

The valve core is the heart of the liquid injection pump and is an important part of the ceramic liquid injection pump. Its composition has an important influence on the performance, 

quality, cost and production of liquid injection pump. The spool serves as the heart of the liquid injection pump. First of all, we must ensure the material selection of the valve core,

 and it must have excellent properties such as wear resistance, corrosion resistance, high temperature resistance, health and environmental protection.

 At present, we have proved through various studies and tests that can be used to manufacture valve core materials toughness aluminum oxide, zirconia, silicon nitride,

 silicon carbide according to the application requirements of different occasions is the first material of liquid injection pump.


Material property

 Aluminium oxide(Al2O3

zirconia

Silicon carbide

Silicon nitride

colour


white

white

black

Black ash

purity

%

99.7

3Y—TZP

use


Corrosion resistance, wear resistance

Wear resistance, corrosion resistance

Wear resistance, heat, corrosion resistance

Wear-resistant, heat-resistant, corrosion-resistant

density

Kg/m3×103

3.93

6

3.2

3.25

Water absorption

%

0

0

0

0

HV hardness

GPa

18

13.2

22

16

Bending strength

MPa

390

1200

400

700

Compressive strength

MPa

2300

3500

3800

Modulus of elasticity

GPa

375

200

430

290

Fracture toughness

Mpa/m

4

7

4

5

Coefficient of thermal expansion

×10-6/℃

7

10

3.7

2.6

Thermal conductivity

W/(m·K)

33

3

60

20

Maximum operating temperature

1600

200

Heat shock resistance

200

200

400

550

Dielectric strength

V/m×106

18

11

Dielectric constant

9.7

33

Dielectric loss coefficient

×10-4

10.06

520

Nitric acid

Wt Loss mg/cm2/D

0.15

0.1

0.02

0.05

vitriol

Wt Loss mg/cm2/D

0.04

0.5

0.009

0.2

Aluminium hydroxide

Wt Loss mg/cm2/D

1

0.01

0.3

Ceramic spool is made of ceramic piston and ceramic bushing. Production requirements are very strict, and every process needs to be fully inspected. 

The final fit of the ceramic piston and ceramic sleeve should be 1-2 microns.

0015_副本.jpg

Ceramic injection pump uses ceramic piston and ceramic sleeve to form a relatively closed chamber. Through the motor drive, clockwise reciprocating rotation,

 to complete the precise suction and discharge of the fluid to achieve precision metering liquid injection.

8.jpg

Main composition and function of liquid injection pump:


Spool: ceramic material, ceramic piston and ceramic sleeve precision matching processing to ensure the cavity tightness, no core, no leakage, corrosion resistance, wear resistance.


Body: SUS316 stainless steel


Seal: static seal, PTFE material stable performance to prevent chemical reaction.


Transmission: stepper motor, universal bearing.

9.jpg

Liquid injection pump and liquid contact parts:



The following ceramic, stainless steel and PTFE in contact with the liquid are environmentally friendly and hygienic,

 and are used uniformly with most corrosive liquids to prevent chemical reactions. If it is used for the inlet and outlet of hydrochloric acid and other fluids,

 it is necessary to choose a pipe made of PTFE.


0011.jpg


Serial number

Material name

material

remark

1

Ceramic piston

ceramic


2

Ceramic bushing

ceramic


3

Inlet and outlet

SUS316/ PTFE


4

Left and right seal gaskets

PTFE


5

Front top seal gasket

PTFE



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